Stone Limestone Polishing

Limestone Shower Tiles Etched by Vikal Before After Renovation Farley Hill

Viakal Etched Limestone Shower Tiles Restored in Farley Hill

This enquiry about a Limestone tiled shower came from a customer in Farley Hill which is a village near Reading. Unfortunately, in an attempt to freshen up their Limestone shower tiles ready for family visit they ended up etching them with a Limescale remover called “Viakal” leaving it in quite a sorry state.

Limestone Shower Tiles Etched by Viakal Before Renovation Farley Hill Limestone Shower Tiles Etched by Viakal Before Renovation Farley Hill

Limestone being calcium based reacted with the acid in the product resulting in the surface becoming etched and ruining its appearance. Viakal can be brought from just about every household cleaning aisle however it is acidic and should never be used on natural stone; in fact, if you read the label, you will find they do mention this.

Naturally the owner was horrified but fortunately this problem happens a lot and lot and Tile Doctor have worked out a solution, so after finding us on the Internet we were asked to pop round and work our magic.

Acid Etched Limestone Renovation

To remove acid etching the solution is to burnish the stone and repolish using a set of six-inch diamond pads of different grits from coarse to smooth. However, given the extent of the damage was quite small I decided to start using a set of smaller abrasive diamond hand blocks instead.

The process started by applying a 50-grit hand block to cut back the stone and remove the etching, water is used along the way to help lubricate and remove the soiling. This was then followed by applying a 100, 200 and finally 400-grit block.

Once the etching was removed, I moved onto the application of a set of burnishing pads to re close the pores in the stone and restore its final appearance and colour. The pads are applied to the Limestone tiles in sequence using a handheld buffer with water for lubrication. As with the blocks the sequence runs from a coarse 400-grit to very fine 3000-grit rinsing off the watery slurry with more water as I went.

Sealing Limestone Tiles in a Wet Room

The limestone tiles were then left to dry out and then after an early lunch l returned to apply a protective sealer. The sealer opted for in this case was Tile Doctor Colour Grow which as its name suggests restores colour and beauty to stone. Two generous coats were applied allowing an hour between coats.

Limestone Shower Tiles Etched by Viakal After Renovation Farley Hill Limestone Shower Tiles Etched by Viakal After Renovation Farley Hill

Once done my customer was so relieved the etching and limescale had been removed and ecstatic with the transformation. It’s a beautiful shower that has had its beauty restored. My customer has vowed never uses Viakal anywhere near her shower again and instead would use a natural cleaner like Tile Doctor stone soap.

 

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Limestone Tiled Wet Room Before After Renovation Sonning Eye Reading

Stained Limestone Tiled Wet Room Renovated in Sonning Eye

This enquiry came from a theatre buff at a house in Sonning Eye near Reading who regularly hosted cast members playing at the local Mill Theatre. Five years prior he had a Limestone tiled wet room installed and unfortunately the floor tiles were laid unevenly and the fall on the tiles didn’t allow the water to drain off efficiently. The water would therefore tend to pool in the centre and overtime heavy limescale built-up and mould had also started to appear.

Limestone Shower Before Renovation Sonning Eye

Cast members staying at his house although grateful of the hospitality had often mention the state of the unsightly shower and so we were asked to pop round and see what could be done to renovate it and restore its appearance.

Shower Tile and Grout Cleaning

The first task was to remove the mould that had ingrained the Limestone, to do this I used Tile Doctor Duo Clean and scrubbed it into the tile with assistance from a steamer. I repeated this action three times, after each time I could see a visible improvement in the affected area and once it had lightened to a very faint grey, I knew that the next cleaning process to burnish the stone would see it disappear completely so left it at that.

Limestone Shower During Renovation Sonning Eye Limestone Shower During Steam Cleaning Sonning Eye

Next job was to remove the limescale build-up and re polish the Limestone tiles. I found the best way to do this was with a small hand-held machine, this allowed me to get into all the edges and groves that would have been impossible with a larger machine which would have struggled to cope with the uneven tiles.

Limestone Shower During Polishing Sonning Eye

I started with a 400-grit burnishing pad, but this struggled to cut into the years limescale build-up, so I switched this for 100-grit soft milling pad which did the trick. Once all the limescale had been removed it was time to rebuild the polish on the surface of the stone, so the process was repeated working through finer and finer burnishing pads 200, 400, 800,1500 and finally 3000-grit until the appearance of the Limestone was restored. This is quite a time-consuming process as the pad are quite small, additionally each pad is applied with water to provide lubrication which turns into a slurry that has to be rinsed off before applying the next pad. The result however is worth at as it really restores the polished appearance of the Limestone.
The last part of the cleaning process was to give the grout a quick clean I did this by scrubbing in Tile Doctor Pro-Clean along the grout lines with a grout brush, again rinsing off the slurry afterwards. Pro-Clean is a strong alkaline tile and grout cleaner that’s safe to use on natural stone.

Sealing Limestone Tiles in a Wet Room

The final task was to seal the Limestone and replace the worn mastic/silicon sealant around the edges. Usually I would leave the stone to dry out overnight but as it was a small area, I was able to thoroughly dry it out using a heat gun. Once dry two good coats of Tile Doctor Ultra-Seal were applied to provide on-going protection. Ultra-Seal is an impregnating sealer that works by occupying the small pores in the stone thereby preventing dirt from becoming ingrained, also it doesn’t change the colour of the stone in any way leaving a very natural appearance.

Last step before finishing was to apply a fresh application of white mastic sealant along the edges of the tiling to ensure a good seal and no leaks.

Limestone Shower After Renovation Sonning Eye

My customer was over the moon with the result as initially he thought he might have to have it replaced. He was so pleased in fact that he left the following feedback on the Tile Doctor feedback system.

“Excellent prompt and courteous service from Dennis who I cannot recommend too highly. After completion of the work a previously very tired looking wet-room looked better than it did when new.”

Limestone Shower After Renovation Sonning Eye

 

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